CalibrationOS manages calibration for gage blocks, micrometers, calipers, height gages, indicators, ring gages, plug gages, and all dimensional measuring instruments. Track grade classifications, wear allowances, and generate certificates with GD&T-aware uncertainty statements.
Dimensional calibration involves hundreds or thousands of individual instruments with different grades, classes, and tolerance specifications. A machine shop might have fifty micrometers across ten sizes, each with its own calibration interval and tolerance. Gage block sets contain dozens of blocks that must be tracked individually. Without purpose-built software, dimensional calibration tracking becomes unmanageable at scale.
Track entire gage block sets down to the individual block level. Record size, grade, deviation from nominal, and uncertainty for each block. CalibrationOS manages the set as a unit while maintaining individual block records for traceability.
Assign and track grade or class designations per instrument — from gage block grades (0, 1, 2, 3) to micrometer accuracy classes. CalibrationOS applies the correct tolerances based on the assigned classification.
Track dimensional wear over successive calibrations. CalibrationOS calculates wear rates and projects when an instrument will approach its wear limit, enabling planned replacement before it exceeds tolerance.
Manage thread plug gages, thread ring gages, and functional gages with their unique calibration parameters. Track go/no-go dimensions, pitch diameter, and functional diameter with appropriate measurement uncertainty.
Record visual and functional inspection results alongside dimensional measurements. Document graduation legibility, zero-set condition, locking mechanism function, and surface condition as part of the calibration record.
Yes. CalibrationOS manages gage block sets as both a collective unit and as individual blocks. Each block has its own deviation, uncertainty, and grade record. The set's overall status reflects the worst-case individual block condition.
CalibrationOS records dimensional measurements at each calibration and calculates the cumulative wear from the instrument's nominal or initial size. When wear approaches the class tolerance limit, the system alerts you so you can plan replacement or reclassification.
Yes. CalibrationOS includes templates for thread plug gages (go and no-go), thread ring gages, and plain gage calibration. Parameters include pitch diameter, major diameter, minor diameter, and functional size — with appropriate tolerances per gage class.
Yes. CalibrationOS supports grade and class assignments for gage blocks (Grade 0, 1, 2, 3, K), micrometers, calipers, and other graded instruments. Tolerance specifications are automatically applied based on the assigned grade and nominal size.
25 assets, full tracking, immutable audit log. No credit card required.
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